Can Mezzanines Be Custom-Fit Around Existing Equipment?
- Westbow Systems
- Sep 10
- 3 min read
Mezzanines That Work With What You Already Have
If you're running an industrial or commercial facility in Western Canada, odds are you've faced the challenge of needing more space without the budget, or downtime, for a full expansion. One of the smartest and most efficient solutions? Installing a mezzanine. But if you're wondering whether a mezzanine can be custom-fit around your existing machinery, HVAC systems, or structural columns, the answer is a confident yes.
As long as the project is thoughtfully engineered and compliant with building and safety codes, custom mezzanines can work with what you’ve already got.
What Exactly Is a Mezzanine, and What Types Are Available?
A mezzanine is an elevated platform built within facilities with high ceilings, often used to add a second level of usable space. There are three main types:
Custom Mezzanines – Fully engineered for unique site conditions and requirements. These are the only practical choice when you're working around existing equipment.
Standard or Modular Kits – Pre-designed systems that offer lower costs but less flexibility.
Rack-Supported Systems – Built on existing racking or shelving frameworks, best suited for storage applications.
At Westbow Systems, we focus on solution-first designs. If your facility includes equipment you can’t move, or don’t want to, we’ll engineer around it, not ask you to change your workflow.
Why Custom Design Matters for Existing Equipment
A custom mezzanine is a fully integrated solution tailored to your space, needs, and limitations. Whether you’re dealing with immovable machinery, ductwork, or awkward column placements, the design adapts to your facility, not the other way around.
This means:
Strategic placement of support columns
Custom staircases routed around obstructions
Decking shaped to fit your floor plan
Safe access to all critical equipment
Facilities that choose custom designs can keep operations running smoothly while expanding functionality.
Thinking about adding space? Contact Westbow Systems to start planning a mezzanine around your existing layout.
How Mezzanines Are Engineered Around Obstacles
Several techniques ensure your mezzanine integrates seamlessly:
Strategic Column Placement – Supports are located to avoid machines and walkways while maintaining load-bearing requirements.
Custom Stair Layouts – Stairs are engineered to avoid disruption, maintaining safety and workflow.
Flexible Decking Options – Choose from grating, diamond plate, concrete, or composite panels to match your needs.
Modular, Bolt-Together Design – Enables faster installation with less downtime and disruption.
These features are necessities in real-world facilities that can’t afford operational slowdowns.
Staying Safe and Compliant
When designing around existing equipment, safety and code compliance are non-negotiable. A properly engineered mezzanine will account for:
IBC and OSHA compliance
Load-bearing capacity, including live and point loads
Floor slab evaluations to ensure support
Guardrails, safety gates, and slip-resistant stairs
Ready to get compliant and more efficient? Book a consultation today to evaluate your facility.
The Upside, and What to Watch For
Benefits:
Maximizes vertical space
Preserves operations and equipment
Boosts workflow and safety
Adaptable and expandable in future
Challenges:
Higher upfront engineering costs
Longer lead times due to custom fabrication
Requires in-depth site assessments and permits
When done right, the ROI speaks for itself.
Wondering what it would take? Talk to a Westbow Systems expert about a custom mezzanine for your facility.
To ensure success:
Conduct a detailed site survey
Work with an experienced mezzanine provider (like Westbow Systems)
Get early input from structural engineers
Choose materials and access options suited to your workflow
Most importantly, don’t settle for an off-the-shelf solution when your facility has specific needs.
Custom-Fit Mezzanines Are a Game Changer
Yes, mezzanines can be custom-fit around your existing equipment, and they should be. With thoughtful design and the right partner, you can unlock valuable space without interrupting what makes your facility work.
Start your custom mezzanine journey today. Reach out to our team to schedule your site assessment.
